The production of corrugated board requires strict observance of the sequence of operations. To obtain high -quality products, manufacturers use complex devices. The standard production line production is a complex of machine tools. Their main task is to convert a roll of thin steel into a profiled corrugated flooring. Moreover, raw materials (steel) can have a polymer coating or being galvanized. Finished material is often covered with a decorative finish layer.
Complex of the line for the production of corrugated board:
Each line necessarily includes a special unwinding device. Its main function is to unwind the steel roll and the supply of material to the rolling machine. Manufacturers use console and double -bearing unwinders. In the first devices, the roll is attached to a special crane ball. The bicaro -rustic device is equipped with a coil, on which a steel roll is put on. Production is impossible without the use of a rolling mill. It is he who creates waves on a steel sheet. This is done by cold rolling.
These devices can have a consistent or simultaneous profiling scheme. The first creates waves one after another. The second involves the simultaneous process of pressing the material. The size of the waves depends on the characteristics of the device. In general, the production of corrugated board does not have special technological difficulties. The equipment allows you to quickly make a quality product. There are currently devices that allow you to make different waves on the same equipment.
Production control and ensuring the coherence of operations is achieved using an automatic control system. In addition to the above devices for obtaining corrugated board, guillotine scissors are required. They are designed to cut off the necessary sheets of finished material. The final element is the reception and distribution device. It allows you to make packaging and makes a convenient shipment of the material.
The scope of the profiled sheets:
Galric steel acts as an ideal material for profiled sheets. It can be with a polymer coating (Pural, polyester, plastisol). The finished product varies in the width of the profile, as well as the height and shape of the corrugation. Small sheets are usually used as decorative details. Of them form fences, walls and ceilings. High sheets are considered constructive details. Therefore, their use is always confirmed by appropriate calculations (for deflection and strength).
The profile can be made in roofing and wall design. Roofing materials are used at large objects. In recent years, such a roof began to be used in low -rise construction. Profile sheets as walls are strong wall fences of civilian and industrial facilities, partitions and fences. Wall panels are often made three -layer.
How to choose the perfect equipment?
If you are interested in the production of corrugated board – equipment can be purchased from leading world and Russian companies. The necessary devices are bought both separately and in the complex. Fully formed sets of devices are called lines for the production of corrugated board. They are very convenient to operate.
After all, all components are carefully selected by experienced technologists and engineers. This ensures the correct operation of the devices. In addition, the finished system has detailed operating instructions and is provided with recommendations for the use of materials. By choosing such a line, you will be able to start production on the day of the supply of equipment. On the other hand, an independent collection of the system for production makes it possible to save. To form a line that will produce corrugated board, really their devices of different manufacturers.
Advanced profile -capacity equipment producing corrugated board is necessarily equipped with an automatic control system. The entire production process is reduced to simple management through a special panel. On it, the operator introduces the number of products and sets other parameters (length, thickness). The finished profiled sheet must comply with the order. Observing the technology and setting the necessary requirements through the ACS, the manufacturer receives quality products.
Such sheets retain their characteristics for a long time. Many equipment models can be compactly placed. Thanks to their dimensions, they do not occupy a large space. There are devices that allow you to produce several varieties of corrugated board. This helps to save on the purchase of new machines.